R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 Replacing spark plug steel tubes

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Old May 10, 2021 | 10:34 AM
  #1  
MontePete's Avatar
MontePete
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1st Gear
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Replacing spark plug steel tubes

HI all,

During head reassembly, I installed the rocker arm shaft backwards, dented all four spark plug tubes after torquing down due to interference. I ordered new parts, but cannot seem to get the new tubes to seat down far enough in the head . I applied loctite red per Bentley manual, used a block of wood and tapped with hammer, but the two new tubes that I tried will not go down far enough. I decided to stop before I caused any further damage, seemed I was hitting plenty hard enough. I know there is a type of drift/press tool per manual, but I cannot find one. Anyone have any experience doing this or ideas? I removed both new tubes and now need to order two more (@ $30 each)....

 
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Old May 10, 2021 | 12:46 PM
  #2  
geauxturbo's Avatar
geauxturbo
2nd Gear
Joined: Mar 2021
Posts: 76
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From: Baton Rouge, LA
Do they slide into a hole? Or, sleeve onto something? You could pull them out and put them in the freezer for awhile if they go in a hole. The slightly smaller diameter my help them go a little further in. If they sleeve over something, maybe try to warm them up in the oven.

This guy used a pretty big hammer and some silicone...
 

Last edited by geauxturbo; May 10, 2021 at 12:57 PM.
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