How To Drivetrain :: ALTA Downpipe Install

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Old 07-22-2007, 09:23 PM
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Drivetrain :: ALTA Downpipe Install

After a LONG awaited production process, I can finally say we have these on the shelf ready to ship! The downpipe is an excellent compliment to the OEM exhaust or the ALTA system. (May be compatible with other systems, call me personally prior to ordering!)

Please find the narrative printed below and the .pdf with photos attached. I can clearly say this is WORTH the wait. WOW! What a difference in power, throttle reposne, and sound. If anyone felt our cat-back was too quiet under acceleration simply add this to it! Still has no drone on the freeway.

This installation is a bit more cumbersome vs. the cat-back but it is worth it. I do suggest you find some small fingered friends to aid in aligning the small heat shield bolts.

As always feel free to call or e-mail me directly with any questions or concerns.

Thanks for looking!

continues to EXHAUST me! (Part two!)

As many of you know the importance of improving exhaust flow is CRUCIAL to making more power on a turbocharged application, Far more important than a non-turbo car! So even after adding the cat-back exhaust in part one, welcome to part two the downpipe! (Prior to ordering and installation contact us and/or your local government regarding the legality of this modification.)

As with any occasion when you need to raise the car, use suitable means to do so safely. Since I think the jury is still out on whether you can take your MINI motoring in the afterlife! I recommend getting the car at least 16 inches clear off the ground. It will make life even better if you can go closer to 24 inches. It simply makes life easier for you as you have more room to maneuver around. Now this installation depicts installation on a car that already has the ALTA cat-back system. It can be installed on a vehicle with stock exhaust as well! Use the photo below as a reference.
BUT NOTE: That you essentially turn this around. The ALTA Exhaust adapter goes backward of the photo. You can use a sawzall to cut the exhaust about 4-5” after the rear most catalyst. File the edge smooth and place the adapter over the OEM cat-back and leave somewhat loose. Final tighten after installing the downpipe which is described below. (You can also e-mail me directly with questions! Adam.taft@altaminiperformance.com )

Ok now assuming you have the cat-back installed or the mod above lets continue, shall we!?

Open the hood and locate the turbocharger assembly at the front of the engine bay. (It has a hand on the heat shield that needs to be removed!)

Now begins the hard part. While it seems like a cake walk to remove the small 10mm head bolts that secure the heat shielding to the turbo and downpipe, I can assure you it isn’t. Call your small fingered friends and family over, bribe them with beer, pizza, candy or whatever is necessary. You will want their help!!!!!! There are six bolts that secure the top shield to the turbo and the lower shield. The lower shield shield has only four. Once these are removed, remove the shields! Oh but wait there is more!

To get the upper shield off, you need to remove the cable stay for the O2 sensor. This yellow shielded wire winds its way around the passenger side of the engine bay the front. Carefully, pull the wire out of each of the clips that hold it in place. Then release the harness from the engine plug. This can be done easily from the upper plug. Then remove the stay itself. It is held to the A/C compressor with a single 10mm head bolt. Again small fingers and tools are your best friends.

Ok now remove the shields. On my personal car the O2 harness plug was too big to fit through the OEM hole as shown here:


I simply used some tin snips to open the hole a bit. Then pulled the plug through. This may also aid in reassembly later on. (I also filed the rough edges to prevent cutting the shielding on the O2 harness wiring.)

Then use an O2 sensor removal socket, or a crescent wrench if you are feeling lucky to remove the O2 sensor from the downpipe. (I recommend using some penetrating lubricant first to prevent an expensive repair to the threads on the sensor!)

Then again grab the lube, and liberally douse the three mounting studs, nuts, front and back (seen above along with the O2 sensor prior to removal.) Let this set up for a while before attempting to remove them. This can be a real bugger if these strip inside the turbo housing. So be patient!

Then go below and loosen the clamp securing the upper and lower sections of the OEM exhaust system. This is easy! Also shown in the photo below is the lower O2 sensor. This too needs to be removed! Then split the upper and lower halves by removing the clamp.

Ok then loosen and remove the mounting supports for the upper section of the downpipe. One side is shown here:

Now carefully remove the upper section and the remaining portion of the lower section. You will want to spray some lube again on the hangers as they can be a PITA to get the barbs past them without the lube! Now on to the fun parts!

Put the ALTA upper section into the engine bay from the bottom. (Be sure to place the OEM gasket between the turbo and ALTA pipe prior to proceeding.) Then gently start all three of the studs/nuts removed previously, to keep it from falling off the turbo. Then re-attach one of the lower support brackets removed above to secure the pipe to the engine. See the photo below that shows it going back together.

Then connect the lower section to the body by going through the hangers. After that loosesly secure the upper and lower sections of the ALTA downpipe using the supplied v-band clamp. (DO NOT FINAL TIGHTEN AT THIS TIME!)

Then connect the DP to the exhaust. Again the next photo shows it being connected to the ALTA cat-back. Refer to the first photo of the removal sequence if you are connecting to the OEM cat-back.

Now, be sure that all areas of the exhaust and downpipe are clear of other systems of the vehicle as well as the exhaust tips. Then final tighten the three bolts at the turbo and the v-band clamps to the torque specs printed on them.

Now install both O2 sensors using anti-seeze compound on them.

Finally the last fun part. Reinstall the pain in the A** heat shields and associated hardware. Then connect the O2 sensors back to the harnesses, and re-attach the harness stay on the A/C compressor.

Then double check everything, and lower the car from the jack stands. Start the car and enjoy!

It is VERY common for some obnoxious smelling smoke to be expelled during the first 100 or so miles. This will cease shortly.

This downpipe combined with the cat-back sounds just amazing! Slightly louder under acceleration and yet no droning on the freeway, etc. I can’t image anyone not being absolutely thrilled with this combination!

Adam T.
ADAMSALTAMINI
adam@altaminiperformance.com
 
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  #2  
Old 07-22-2007, 09:29 PM
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Very nice!!! Can't wait to hear new sound clips with the upgrade!!
 
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Old 07-22-2007, 10:09 PM
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sweet sweet sweet!!! can't WAIT to hear the updated sound clip! try and get one from inside the car this time too!
 
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Old 07-22-2007, 10:11 PM
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This full turbo back exhaust is legal in california right?...cause the cats are CARB legal. And so the full turbo back is gonna be louder than the catback? Throatier? How would you explain the sound upon start up acceleration, off throttle, etc. Plus from your experience with driving the car with this, from seat of the pants, how much faster is it(i know 22hp, 20ft-lb).....thanks
 
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Old 07-23-2007, 10:18 AM
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Looks good. Do you know what sort of gain you got from going from the Alta cat back to the downpipe + the Alta Cat back? Basically I want to know if one already has an exhaust how much more power is to be gained from the downpipe?
 
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Old 07-23-2007, 10:28 AM
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can't wait for sound files! is there any drone with the added downpipe? loudness compared to stock?
 
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Old 07-24-2007, 08:38 AM
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YseanY: No additional drone. Has a livelier idle note, more aggressive under throttle etc. But no drone!

mikeg4572: As I understand it from the dyno charts published by ALTA2 here, that the gain from the DP is significant and rivals the cat-back, but when combined is ideal. (I phoned you again today. Call me when you can!)

scott48: The downpipe is NOT legal in California on pollution controlled vehicles and may never be used on publis streets and highways. However, the cat-bcak portion is not a problem. Call dbTuned for more information or call me directly.

Sound clips coming! Will try for today as I drove it to work, but we are still scrambling with our move. BTW: The first ten people to order from our website get an additional 10% off MSRP plus $10 freight! Ye ha!!!!
 
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Old 07-24-2007, 11:22 AM
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coming out with a catless version?
 
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Old 07-24-2007, 01:04 PM
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Thanks for the info. Definately sounds like something I want to do.
 
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Old 07-24-2007, 01:17 PM
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i have already install a custum cat back Magnaflow exhaust will there any problem to connect this Down pipe?
 
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Old 07-24-2007, 01:38 PM
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It should not be a problem, I verified this with Adam. By the way I have a custom Magna Flow system too.
 
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Old 07-24-2007, 03:40 PM
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patiently waiting on updated sound clips...
 
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Old 07-24-2007, 03:45 PM
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Originally Posted by rattmobbins
patiently waiting on updated sound clips...
+1
 
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Old 07-29-2007, 10:55 PM
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Hey guys and gals:

try to answer each question in order.

We will NOT be releasing anything catless. We want to remain as green as possible and keep our clients legal! (no CARB at this time.)

MrB: Should NOT be an issue with that cat-back.

Sound clips coming. I spent most of the weekend finishing the intake stuff, and also got farther on my custom audio setup. As soon as the door panels etc. are back in the car, I will get the clips up. My bad!

Thanks guys!
 
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Old 07-29-2007, 10:57 PM
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Schweeeeeeeeeeeet!!!
 
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Old 08-04-2007, 03:47 PM
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hey Mr B with magnaflow exhaust...

Mr B,

What is your seat-of-the-pants impression of your car with your exhaust?

Thx

DocB
 
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Old 08-04-2007, 03:49 PM
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Adam!

Adam,

Same question for you...seat of the pants impression on your full exhaust swap, or even merely the downpipe...

Thx

DocB
 
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Old 08-04-2007, 10:39 PM
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DocB: I didn't do the DP with out the cat-back so I can't honestly answer that. However as a combo the difference is pretty dramatic. The sound is really nice and non-obtrusive, but still maintains an authoritative sound especially with your foot in it. Revs significantly faster, as well as builds boost. This is pretty common on turbo charged applications when the flow is significantly increased. I am sure you would enjoy it! Let me know if I can help further! Chat soon!
 
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Old 08-04-2007, 11:17 PM
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Originally Posted by ADAMSALTAMINI
DocB: I didn't do the DP with out the cat-back so I can't honestly answer that. However as a combo the difference is pretty dramatic. The sound is really nice and non-obtrusive, but still maintains an authoritative sound especially with your foot in it. Revs significantly faster, as well as builds boost. This is pretty common on turbo charged applications when the flow is significantly increased. I am sure you would enjoy it! Let me know if I can help further! Chat soon!
still waiting for your sound files!
 
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Old 08-05-2007, 09:37 PM
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One thing I've always wondered is...why does the downpipe cost more than the cat-back exhaust system?? Isn't it like a 1/3 as much material? I always figured a DP for our car would/should cost less than $500. Then again, this is all just speculation and I don't really know much about what goes into the production of either of the units. Adam, if you could shed some light on this, I'd appreciate it.
 
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Old 08-06-2007, 07:39 AM
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the cat that is included in the dp is alot of the cost. cats arent cheap
 
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Old 08-06-2007, 07:56 AM
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nail hit on head! Those catalysts are NOT cheap and we are really trimming the margins at the MSRP in order to keep folks from fainting. WE really do supply the highest quality materials we can find when making our products and we make a reasonable profit. No gouging here!

Thanks folks!
 
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Old 08-06-2007, 08:27 PM
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i think ill get one one of these days, i cant imagin what it would sound like with my 3in straight pipe!!!
 
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Old 08-06-2007, 11:23 PM
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07 MCS: hi frank! Glad to hear from you. Let mw know when you want it shipped. You will LOVE it! How are things BTW? Also, searching for a GP car to comliment the garage, let me know if you run into one!

chat soon!
 
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Old 08-07-2007, 05:36 PM
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adam: might have one for you, ill call ya tomorrow
 


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