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Drivetrain Getting ready to replace the clutch... what else should I do while I'm down there?

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Old Nov 5, 2015 | 08:28 AM
  #1  
ACGOG's Avatar
ACGOG
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2nd Gear
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From: Austin, TX
Getting ready to replace the clutch... what else should I do while I'm down there?

Hi, new to the forums.

Rewritten this a few times, trying not to be long winded.

I just found out today that the clutch needs to be replaced on my 2004 R53 JCW Mini. I'm not about to drop $2,300 to have it replaced by Mini as it's not my daily driver so it can stand to sit in my garage for a few weeks/months if necessary.

I'm planning on replacing it with the stock Valeo clutch (unless someone can recommend otherwise, but not the OSG.... too expensive):
Amazon.com: Valeo 52151203 Solid Flywheel Conversion Kit: Automotive Amazon.com: Valeo 52151203 Solid Flywheel Conversion Kit: Automotive

My question is though, while I have the car ripped apart, what else should I be replacing or looking at while I'm there?

2004 R53 JCW (some special edition that has 50th anniversary stickers on it)
104,000 miles
Recent work:
Valve gasket cover
Spark plugs
Distributor cap
Ignition coils
Cam/crankshaft sensors
Power steering lines

Thanks!
 
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Old Nov 5, 2015 | 07:08 PM
  #2  
Racingguy04's Avatar
Racingguy04
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According to Pelican's website "When doing a clutch job, it's always a good idea to replace the rear end seal on the engine at the same time and also replace the throw-out bearing, flywheel bolts and pilot bearing. You should also replace the clutch release fork and the master/slave cylinders at the same time for added insurance. If you are re-using your flywheel, you should have it re-surfaced so your new clutch seats correctly."

Why are you going with a single mass flywheel? I don't have any first hand experience, but I've heard they're a bit noisy/rough if you bog the engine. I guess you do potentially get better throttle response/accelleration but I'm not sure that it's worth it to me.
 
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Old Nov 6, 2015 | 06:00 AM
  #3  
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chris.j.lamb
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Change supercharger oil
Replace crank sensor O ring
 
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Old Nov 6, 2015 | 08:45 AM
  #4  
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ECSTuning
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From: Wadsworth, Ohio
Crank Seal and when you do the clutch the guide tube and seal on that should be replaced.

https://www.northamericanmotoring.co...-oil-leak.html 11111492244




Check the guide tube, most likely just replace it so the throw out bearing sides properly. And the seal behind it.

23117551719 Guide Tube

http://www.ecstuning.com/Search/SiteSearch/23117551719/ES42445/



and

Seal 23117518633

http://www.ecstuning.com/Search/SiteSearch/23117518633/


We also have the Valeo Single Mass Flywheel Conversion Kit 52151203 Right here:

https://www.ecstuning.com/Search/SiteSearch/52151203/







Great info here on Valeo Clutch:

https://www.northamericanmotoring.co...utch-disc.html


Thanks
 
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Old Nov 6, 2015 | 01:33 PM
  #5  
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From: Harbor City, CA
Originally Posted by Racingguy04
According to Pelican's website "When doing a clutch job, it's always a good idea to replace the rear end seal on the engine at the same time and also replace the throw-out bearing, flywheel bolts and pilot bearing. You should also replace the clutch release fork and the master/slave cylinders at the same time for added insurance. If you are re-using your flywheel, you should have it re-surfaced so your new clutch seats correctly."
+1 Yep! If you need anything, just let me know.
 
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