Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain "Dave.f" Hybrid Induction modified Cooper S airbox

Thread Tools
 
Search this Thread
 
Old Oct 21, 2011 | 06:54 AM
  #26  
Applesauce's Avatar
Applesauce
3rd Gear
Joined: Aug 2011
Posts: 243
Likes: 4
From: Calgary
Originally Posted by Carmichael
Good idea though, it never occurred to me that a port and a velocity stack would be similar.
Not all ports - just flared ones. For a long time most (if not all) ports had just straight cuts. I guess it's the same idea as a velocity stack: the radius of the flare reduces turbulence, which in the vented loudspeaker world can sound like chuffing. I've never experienced this personally, with any of my designs - but then again, I've never really found my car wanting for a "velocity stack"! Apparently, though, that's what the end of my fancy new K&N filter is supposed to be:



I like that it looks like a turbine (hidden inside a black plastic box), but I can't really tell that it does anything special.

As for flared ports, here's a whole bunch of options - all for a lot less than the $30 eBay wants for something specifically billed as a "velocity stack"! The only thing I would caution against is having something too rigid (i.e., ABS plastic) in a fixed position between the firewall shroud and the airbox. The airbox is effectively "hinged" in several spots against the movement of the motor, but I'd still be wary of something brittle that might start to rattle... Hence I went with rubber in my design.
 

Last edited by Applesauce; Oct 21, 2011 at 06:59 AM.
Reply
Old Oct 21, 2011 | 07:00 AM
  #27  
andyroo's Avatar
andyroo
6th Gear
iTrader: (1)
Joined: Jun 2009
Posts: 1,249
Likes: 33
From: Baltimore, MD
Originally Posted by MINI33342
The Alta has the complete cowl removed from the back of the air box. Lots better than a smaller hole.
True, but it also uses a metal box as opposed to the plastic stock box. And doesn't the Alta remove the front air collector from the bumper?

- Andrew
 
Reply
Old Oct 21, 2011 | 07:03 AM
  #28  
Applesauce's Avatar
Applesauce
3rd Gear
Joined: Aug 2011
Posts: 243
Likes: 4
From: Calgary
Originally Posted by andyroo
And doesn't the Alta remove the front air collector from the bumper?
I don't know for sure, but I think that's the best source of actually cold air you could ask for.
 
Reply
Old Oct 21, 2011 | 07:06 AM
  #29  
andyroo's Avatar
andyroo
6th Gear
iTrader: (1)
Joined: Jun 2009
Posts: 1,249
Likes: 33
From: Baltimore, MD
Yeah that would suck if true.
 
Reply
Old Oct 21, 2011 | 07:17 AM
  #30  
Applesauce's Avatar
Applesauce
3rd Gear
Joined: Aug 2011
Posts: 243
Likes: 4
From: Calgary
Originally Posted by andyroo
Yeah that would suck if true.
Ha! It would ONLY suck. I think the best thing about the grille feed is that it's pushing air into the airbox, rather than just allowing the filter to suck what it needs from the firewall shroud (or take advantage to whatever extent of the "high pressure zone" at the base of the windshield).

I haven't run any tests (and don't intend to, and am not smart enough anyway), but I feel like air courses into the grille and through my box, and the air filter just takes what it needs from the fresh air that's passing by. Granted, that fresh air might be a bit hindered by the three water traps on the airbox inlet, but once pressure builds up (i.e., at whatever minimum speed is required to maintain a given constant, minimum pressure) it will stay built up, regardless of the water traps.
 
Reply
Old Oct 21, 2011 | 07:23 AM
  #31  
andyroo's Avatar
andyroo
6th Gear
iTrader: (1)
Joined: Jun 2009
Posts: 1,249
Likes: 33
From: Baltimore, MD
Agreed. I think the opening through the cowl is mostly good news for getting cooler fresh air when you're at a stop light or something (or on a dyno). The front collector is what does most of it when you're actually moving.

- Andrew
 
Reply
Old Oct 21, 2011 | 04:58 PM
  #32  
MINI33342's Avatar
MINI33342
5th Gear
iTrader: (-1)
Joined: May 2010
Posts: 865
Likes: 37
Well lets set the record straight shall we..........

The Alta does indeed have a metal surround, but it really never heats up much.
It does indeed keep the grill inlet in addition to the open cowl area.
And it does get plenty of air from the cowl area at speed. It has been tested and proven. Just look at the many, many cowl induction systems on cars through out the years.

You are welcome.......
 
Reply
Old Oct 21, 2011 | 07:35 PM
  #33  
Carmichael's Avatar
Carmichael
4th Gear
Joined: Mar 2011
Posts: 315
Likes: 1
From: Chicago, IL
The little weatherstrip on Alta's intake will never seal as well as an enclosed box.

Not that it really matters much. The most you'll gain from an intake system is from an induction pipe. Otherwise, you're in it for the sound (and I don't blame you for that).

Has anyone just tried enlarging the hole at the bottom of the airbox? Methinks an ALTA panel filter and enlarging that hole would yield similar gains with a little less work.
 
Reply
Old Oct 21, 2011 | 08:16 PM
  #34  
arek's Avatar
arek
1st Gear
Joined: Jan 2010
Posts: 20
Likes: 0
I like the Voltage

I really like the Voltage intake. Seems to be the best of both worlds, i.e., composite, foam filter, velocity stack, and fully open in the cowl area. I know, a velocity stack that far away from the engine is probably not doing anything, but this intake seems to have it all.

http://www.voltageproductsonline.com/intakes.html
 
Reply
Old Oct 21, 2011 | 08:33 PM
  #35  
Carmichael's Avatar
Carmichael
4th Gear
Joined: Mar 2011
Posts: 315
Likes: 1
From: Chicago, IL
"ventury effect"

 
Reply
Old Oct 21, 2011 | 08:54 PM
  #36  
Applesauce's Avatar
Applesauce
3rd Gear
Joined: Aug 2011
Posts: 243
Likes: 4
From: Calgary
Originally Posted by Carmichael
"ventury effect"
Hey, at least you got Captain Haddock involved! (And shouldn't that be "Venturi effect"?) Those guys at Voltage, at least, are trying to sell a product. Here we're just trying to prove our own awesomeness... Sometimes I forget what a comedy of anonymous self-righteousness is the Internet, and then a get a reminder so poignant it just reads, "You are welcome" followed by a whole buncha periods.

I had a whole buncha fun making my cold air intake, and am more pleased with it than I was with the K&N that cost three times the price. But I come from a number of different DIY backgrounds, and work as a mechanic, so making my own mods, as it were, and reaping the benefits, pays dividends far beyond what I could achieve just bolting on someone else's (and then adding it prominently to my signature line, so everyone else on the board can confirm my awesomeness). I would encourage others to give a bit of mild fabrication a try! It was tons of fun, and I'm quite pleased with the results.
 
Reply
Old Oct 21, 2011 | 09:04 PM
  #37  
MINI33342's Avatar
MINI33342
5th Gear
iTrader: (-1)
Joined: May 2010
Posts: 865
Likes: 37
Originally Posted by Carmichael
The little weatherstrip on Alta's intake will never seal as well as an enclosed box.

It most certainly does........just look at the indentation on the bonnet insulation to see.

Just ask one of the guys at Alta on why they came out with the box top. Because it looked nice....

That Voltage intake is one of the better ones, but still expensive.

to applesauce for the DIY intake, that is a great way to improve the intake (all you need is the foam filter!!!.....LOL)
 
Reply
Old Oct 21, 2011 | 09:58 PM
  #38  
gds194's Avatar
gds194
4th Gear
iTrader: (3)
Joined: Sep 2011
Posts: 332
Likes: 0
From: Cave Creek AZ
What if you use the A/C vent gauge mount that blocks off one of the A/C outlets.... Port that outlet into the air box--- WOO HOO, you have a variable cold air intake. ;-}
 
Reply
Old Oct 21, 2011 | 10:18 PM
  #39  
MINI33342's Avatar
MINI33342
5th Gear
iTrader: (-1)
Joined: May 2010
Posts: 865
Likes: 37
Lmao !
 
Reply
Old Oct 23, 2011 | 07:40 PM
  #40  
andyroo's Avatar
andyroo
6th Gear
iTrader: (1)
Joined: Jun 2009
Posts: 1,249
Likes: 33
From: Baltimore, MD
My apologies, I was incorrect on the Alta. Maybe I saw some fool disconnect his front grill inlet on his own.
 
Reply
Old Oct 11, 2012 | 12:42 AM
  #41  
Mini4RG's Avatar
Mini4RG
Neutral
10 Year Member
Joined: May 2012
Posts: 1
Likes: 0
From: Pasadena, CA
First post ever. This mainly picture of my version of Dave's F. intake

Guess I'll try agian later on my laptop instead of my phone.
 

Last edited by Mini4RG; Oct 11, 2012 at 01:04 AM.
Reply
Old Oct 11, 2012 | 12:50 AM
  #42  
ColinGreene's Avatar
ColinGreene
Banned
Joined: Jul 2011
Posts: 435
Likes: 5
The Voltage intake is nice looking but their service Blows.
you can do what the Dave F dose for a ton less money. its nice but over priced
Guess its alright if you never want to take your hands out of your pockets.
 
Reply
Old Apr 26, 2013 | 05:41 AM
  #43  
73 leyland pickup's Avatar
73 leyland pickup
2nd Gear
15 Year Member
iTrader: (1)
Joined: Dec 2008
Posts: 120
Likes: 0
Do you know the part # of k&n filter in the dave f airbox setup it would be greatly appreciated .
 
Reply
Old Apr 29, 2013 | 07:41 PM
  #44  
Hillis24's Avatar
Hillis24
2nd Gear
iTrader: (1)
Joined: May 2011
Posts: 144
Likes: 3
From: Chattanooga, TN
filter is RX 5090
I used a 2in 22.5deg street fitting. It pushed into the oem upper hole. It wasn't easy but its in there. Then I used a 3in rubber pipe boot to bring air in on the lower part of the box.
 
Attached Thumbnails "Dave.f" Hybrid Induction modified Cooper S airbox-kn22.5.jpg   "Dave.f" Hybrid Induction modified Cooper S airbox-knfilter.jpg   "Dave.f" Hybrid Induction modified Cooper S airbox-airbox_outside.jpg  
Reply
Old Apr 29, 2013 | 07:45 PM
  #45  
73 leyland pickup's Avatar
73 leyland pickup
2nd Gear
15 Year Member
iTrader: (1)
Joined: Dec 2008
Posts: 120
Likes: 0
Thanks
 
Reply
Old Mar 19, 2014 | 07:01 AM
  #46  
2seven's Avatar
2seven
2nd Gear
Joined: Feb 2014
Posts: 56
Likes: 0
From: San Francisco, CA
Originally Posted by Hillis24
filter is RX 5090
I used a 2in 22.5deg street fitting. It pushed into the oem upper hole. It wasn't easy but its in there. Then I used a 3in rubber pipe boot to bring air in on the lower part of the box.
Nice touch Hillis24! When I first learned of the Dave F mod, I had wondered why nobody simply enlarged the original inlet. Seemed practical. I like that you not only did this, but you also found a fitting component to bridge the gap between the cowl and the air box.

I'm going to complete the mod myself in a couple of weeks while following Applesauce's tutorial. I, however, am going to use the K&N SN-2560 filter, not the RX-5090 or the more popular RU-3190, because I found one at a great price. I know it's classified as a snow mobile filter, but, from what I understand, there is no difference in material, construction, etc, just dimensions. If anyone learns otherwise, please let me know.

Thanks to everybody for their input.
 
Reply
Old Mar 19, 2014 | 03:45 PM
  #47  
ACallahan's Avatar
ACallahan
5th Gear
iTrader: (6)
Joined: Dec 2009
Posts: 1,046
Likes: 4
From: Florida
Anybody looking to do this mod on their own I have several OEM Intake boxes for sale. PM for a price.
 
Reply
Old Mar 21, 2014 | 04:19 PM
  #48  
2seven's Avatar
2seven
2nd Gear
Joined: Feb 2014
Posts: 56
Likes: 0
From: San Francisco, CA
Hillis24, I have a question for you. I found the 3" rubber pipe boot at the hardware store, but wondered if you were able to get the sound that everybody else has reported; how does it sound?

Also, I'm having a difficult time finding a pipe to fit the outlet of the air box (air box/filter adapter) because I don't want to stick a 2" pipe with 2 3/8" OD into the 2 3/8" ID outlet. I feel that reducing the diameter of the outlet to 2" would restrict the airflow going into the throttle body. Am I correct to assume this, or will it do nothing more than create the questionable "venturi effect?" Sorry, had to throw that in there!
 

Last edited by 2seven; Mar 21, 2014 at 10:57 PM.
Reply
Old Mar 21, 2014 | 08:05 PM
  #49  
Hillis24's Avatar
Hillis24
2nd Gear
iTrader: (1)
Joined: May 2011
Posts: 144
Likes: 3
From: Chattanooga, TN
The sc whine is. Very noticeable and also has a bit of growl like a subaru. The pipe will restrict some, but it's not enough to hamper the amount of air flowing
 
Reply
Old Mar 21, 2014 | 10:54 PM
  #50  
2seven's Avatar
2seven
2nd Gear
Joined: Feb 2014
Posts: 56
Likes: 0
From: San Francisco, CA
SC whine + growl, I like the sound of that! Well, if I don't get the additional 1-4 hp expected from a cone filter I'll at least have the gratification of listening to the sound and of having done the job myself. Thanks for the input!

One more question, can anybody who has a Dave.f intake tell me what filter brand and product # he uses for his mod?
 

Last edited by 2seven; Mar 22, 2014 at 04:59 AM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
igzekyativ
MINIs & Minis for Sale
34
Jul 16, 2020 12:54 PM
phrza81
MINIs & Minis for Sale
9
Oct 10, 2015 11:37 PM
Trevor413WC50
1st Gear
13
Aug 18, 2015 10:38 AM
The_Kid
MINI Parts for Sale
4
Aug 16, 2015 11:13 AM
jrezzo
MINIs & Minis for Sale
0
Aug 9, 2015 10:32 PM




All times are GMT -7. The time now is 01:45 AM.