Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

Exhaust Flange Bolt

Thread Tools
 
Search this Thread
 
  #1  
Old 10-10-2008, 02:50 PM
greenmonster's Avatar
greenmonster
greenmonster is offline
2nd Gear
Thread Starter
iTrader: (3)
Join Date: Jun 2007
Location: Freeport, Maine
Posts: 56
Likes: 0
Received 0 Likes on 0 Posts
Exhaust Flange Bolt

I'm switching out my exhaust with a cat back and I can't get the flange bolts out. I've PB Blasted it, Propane torched it, hit it with a hammer, tried numerous sockets and it won't budge. If I put an type of pressure on it the nut just strips. Any help would be appreciated.
 
Attached Thumbnails Exhaust Flange Bolt-pa100206.jpg   Exhaust Flange Bolt-pa100204.jpg  
  #2  
Old 10-10-2008, 02:57 PM
Capt_bj's Avatar
Capt_bj
Capt_bj is offline
OVERDRIVE
Join Date: Jul 2006
Location: Melbourne, FL
Posts: 7,040
Received 281 Likes on 237 Posts
Just cut 'em off......

Not like they are special or anything....
 
  #3  
Old 10-13-2008, 07:27 AM
Kentiki's Avatar
Kentiki
Kentiki is offline
5th Gear
Join Date: Jul 2005
Location: Miami, FL
Posts: 746
Likes: 0
Received 0 Likes on 0 Posts
Those look pretty corroded. Cutting looks like the only way.
 
  #4  
Old 10-15-2008, 03:26 PM
rwkeating's Avatar
rwkeating
rwkeating is offline
4th Gear
Join Date: Aug 2006
Posts: 552
Received 10 Likes on 8 Posts
How would you make the cut? What are some options for tools to cut them?

I am probably facing this in the future and I don't have an air compressor for any fancy cutting tools, so I figured I'd ask for some specific cutting tool options.
 
  #5  
Old 10-15-2008, 04:20 PM
norm03s's Avatar
norm03s
norm03s is offline
6th Gear
iTrader: (1)
Join Date: Apr 2003
Location: Ellicott City, Maryland USA
Posts: 1,808
Likes: 0
Received 2 Likes on 2 Posts
You could use a Dremel Rotary tool with a cut off wheel or get yourself a nut splitter.

http://www.tedpella.com/tools_html/dremel.htm

http://www.northerntool.com/webapp/w...70_34573_34573
 

Last edited by norm03s; 10-15-2008 at 04:22 PM. Reason: links didn't work
  #6  
Old 10-16-2008, 04:07 AM
Capt_bj's Avatar
Capt_bj
Capt_bj is offline
OVERDRIVE
Join Date: Jul 2006
Location: Melbourne, FL
Posts: 7,040
Received 281 Likes on 237 Posts
A dremel will work...if you buy one I recommend you get a variable speed as it will be more versital in the long run. But with a Dremel this will be about to heaviest you should try to cut. I'd use mine on this...

You can get an electric 4 1/2 inch angle grinder for the same or less....put on a metal cut off wheel and you'll knock this bolt off easy. Later it is a useful cutting tool / grinder for lots of metal work. Lowes, Harbor Freight, HD ... I'd reach for mine FIRST for this job, if I have the access.

Regarding your compressor comment..... cutting tools typically eat a pretty good bit of air. Don't walk into a compressor purchase without research. Air tools are all about cubic feet per minute - CFM - and an air grinder, sander or a paint gun eat a lot of CFM fast.... A 35 gallon compressor will handle an impact wrench, rachet, air brush, detail gun just fine. A cut off wheel, die grinder or a full size spray gun....less so. Pick your tools....determine the CFM you need then buy a compressor a little bit bigger if you can.
 

Last edited by Capt_bj; 10-16-2008 at 04:54 AM.
  #7  
Old 10-16-2008, 05:29 AM
PRattenbury's Avatar
PRattenbury
PRattenbury is offline
3rd Gear
Join Date: May 2008
Location: Maumelle, Arkansas
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
The Dremel cutting wheels break easily. If you use one of those, WEAR your SAFETY GLASSES!
 
  #8  
Old 10-16-2008, 06:36 AM
greenmonster's Avatar
greenmonster
greenmonster is offline
2nd Gear
Thread Starter
iTrader: (3)
Join Date: Jun 2007
Location: Freeport, Maine
Posts: 56
Likes: 0
Received 0 Likes on 0 Posts
I ended up going to a garage and having them drill the bolts out. $15 well spent and I'm a happier man. I spent hours on my back with a dremel and that didn't even get the job done. The top bolt/nut if hard to access and you can't get an angle to fully cut the nut off the bolt.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
yukinoinu
R50/R53 :: Hatch Talk (2002-2006)
14
07-02-2016 07:27 AM
fireofficer001
1st Gear
5
09-01-2015 09:49 AM
atenzany62
R50/R53 :: Hatch Talk (2002-2006)
4
08-26-2015 09:26 AM
ShadyCoop
R56 :: Hatch Talk (2007+)
14
08-24-2015 06:05 AM
PhoR53
MINI Parts for Sale
0
08-21-2015 05:10 PM



Quick Reply: Exhaust Flange Bolt



All times are GMT -7. The time now is 08:29 AM.