R55 Custom pillar pod project

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Mar 24, 2018 | 09:23 AM

Joshua Brightbill

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From: Reading, PA

Custom pillar pod project

I covered the original pillar in aluminum foil to protect it, then fitted some 2 inch PVC pipe in place and added some foam for extra space.

Next I started the fiberglass and resin layers. I did between 2 and 3 as needed.

Its ugly now, but it will take its shape.

Letting it cure before more detailed triming.

Mar 24, 2018 | 09:33 AM

Joshua Brightbill

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Layers of fiberglass body filler bondo. The original pillar is out by this point. Lots of sanding ahead.

Tools make life easier.

Just working to get it nice and even. I repete the bondo filling as needed, then i move to red putty to fill the smaller imperfections. After that i prime it.

Done with that jazz, and ready for plasti dip. I cleared the foam out of the pillar with a knife and a dremmel.

Mar 24, 2018 | 09:38 AM

Joshua Brightbill

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From: Reading, PA

I made litte inserts to keep the dip out of the pods so i wouldnt have to sand the inside again. Saving time and making sure the gauges fit properly.