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-   -   R50/53 The Bomber --642WHP on the W11-- (https://www.northamericanmotoring.com/forums/r50-r53-hatch-talk-2002-2006/329277-the-bomber-642whp-on-the-w11.html)

llabmik2 07-07-2018 05:59 AM

The Bomber --642WHP on the W11--
 
10 Attachment(s)
A lot of you know about my car, a lot of you don't. I am going to make a new post with updated details on what is currently going on with the car, plus some back history of the car.

I will make a couple new posts. Ill divide it into stages. Stage 1 will be the supercharger build with the RMW 1.62L, Stage 2 will be the RMW 1.7L with the EFR8374 and the Stage 3 will be the current build that is going on. That is a 1.7L with a EFR 9174.

So here is

Stage 1

RMW 1.62L--RMW Pistons, RMW Rods, Stock Crank
RMW Head using new OEM rockers, RMW Grand Am cam
RMW header
OS Giken diff
RMW stock ECU tune
15% pulley
550cc injectors
stock intercooler
Stock exhaust from the header back
Clutch master stage 3

---Car made 260whp at this point---

Pistons and rods:
Attachment 193563

1.62L
Attachment 193564

Block ready for the head:
Attachment 193565

Header:
Attachment 193566

CAE shifter:
Attachment 193567

Eventful driving in the mountains:
Attachment 193568

Open header:
Attachment 193569

OS Giiken:
Attachment 193570

Attachment 193571

Burnout:
Attachment 193572

llabmik2 07-07-2018 06:00 AM

39 Attachment(s)
Stage 2

This is the 642whp build:

RMW 1.7L. 9:5:1 RMW pistons, Carrillo rods, sleeved block, RMW crank
RMW Head with RMW turbo cam, stock rockers
Quaife differential
Clutch Masters Twin disk
Insane shaft axles
JCFab custom turbo kit
EFR8374 1.05 AR T4 backside
Twin Tial MV-S gates
Water to air incooler
JC fab heat exchanger
JC Fab Radiator
RMW intake manifold
Valve cover dipped by Utah Hydrographics
MT 24.5 inch 225/50/15 drag radials (at first)
M&H 26 inch 235/60/15 drag radials (finished out on these)
Stock ignition coil and wires
NGK plugs gapped at .025
RMW 4 bar
Vipec i88 (same as a Link G4+)
FIC 2150 injectors
DW350 external fuel pump kicking on at 20psi
Walbro 450 intank primary fuel pump
-8 feed line
-6 return with a Ethanol sensor
RMW fuel rail
Stock trans
LOTS OF SENSORS for data logging
Ran and tuned on E78-E81 fuel by me.

When I dropped it off to Cole for fab:
Attachment 193524

Rods:
Attachment 193525

RMW engine built and ready to go:
Attachment 193526

Collector:
Attachment 193527

Exhaust Mani, and building the exhaust:
Attachment 193528

Mani with wastegates:
Attachment 193529

Radiator and heat exchanger:
Attachment 193530

Thermo housing:
Attachment 193531

Axles:
Attachment 193532

Block:
Attachment 193533

Sumped the fuel tank:
Attachment 193534

AN Fitting install on the stock hat:
Attachment 193535

Twin disk:
Attachment 193536

Attachment 193537

Pan with -10 return:
Attachment 193538

EFR8374:
Attachment 193539
Attachment 193540

DW350:
Attachment 193541



Solid state relay for the W2A water pump
Attachment 193542

Vipec all mounted and wired:
Attachment 193543

Flex fuel sensor, fuel pressure, and solid state for the external fuel pump:
Attachment 193544

The assembled engine bay:
Attachment 193545

Dipped valve cover:
Attachment 193546

FIC 2150's and RMW fuel rail and intake manifold
Attachment 193547

Hood dump:
Attachment 193548

First Fill up of E85:
Attachment 193549

Out driving around on gate boost (6psi)
Attachment 193550

Just doing street car thing:
Attachment 193551

26 inch tires delivered:
Attachment 193552

New tires next to the old:
Attachment 193553

The Bomber sitting in the garage:
Attachment 193554

26's are installed:
Attachment 193555

Attachment 193556

Attachment 193557

Did a battery box install:
Attachment 193558

Dipped valve cover installed:
Attachment 193559

Mounts:
Attachment 193560

Dyno Sheet:
Attachment 193561
Attachment 193562

llabmik2 07-07-2018 06:01 AM

18 Attachment(s)
Stage 3

This is where the car currently is. I am shooting for 800-900whp somewhere in there. I have finally started figuring out traction with the last setup so why not throw another 150whp at the setup.

After talking with Jan, we came to the agreement that the current 1.7L might not like 950hp at the crank. So we made the decision to pull the engine and send it back for some upgrades. No damage at all. As you will see in the upcoming pictures.

I also wanted the solid rocker setup, and A LOT more compression so that was the other reason for sending it back. Also wanted to check the bearings out and make sure everything was solid after the high boost runs, lots of limiter, lots launch control, lots of traction control, and LOTS of RPM 9k+. Everything looked awesome when pulled apart by Jans engine guy.

So I got to yanking out the engine:

Attachment 193506

Backside of complete engine:
Attachment 193507


Clutch:
Attachment 193508
Attachment 193509
Attachment 193510
Attachment 193511

EFR 9174
Attachment 193512
Attachment 193513
Attachment 193514
Attachment 193515


Backside of the engine after I pulled it from the car:
Attachment 193516

Under the valve cover:
Attachment 193517

Wrapped the ECU, it was getting a little warm with the last setup:
Attachment 193518

Sprayed everything down with WD-40 so that nothing would rust on the way to Jan. Pistons looked great, cyls looked great. RMW built one bad ass egine
Attachment 193519

Engine looks good. Bearings look good, even for running them out of oil at 9K when I had a loose oil pressure sensor. Cross hatch is still in the cyl. Crank spins free and nice.

Now just a slight bore for the new pistons, solid rockers, I need to send my modified OEM pump back to Jan so he can start getting this thing back together.

https://imgur.com/q3PwIWv,jpg
Attachment 193520
Attachment 193521
Attachment 193522
Attachment 193523

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downshift1 07-07-2018 07:59 AM

https://cimg1.ibsrv.net/gimg/www.nor...103d24b433.jpg

A bit of wear there. Looks like it got through the coating and was headed into the material. How many miles were this? Were you logging oil pressure? I would be curious to see the reasoning behind this.

llabmik2 07-07-2018 08:12 AM

I log a ton of data. Oil pressure is always logged, and safegaurds are setup to prevent it from rolling a bearing.

I lost oil pressure on pull at about 9200rpm. My oil feed came lose with vibration and emptied the pan. Engine shut down due to the safegaurd, but it was still in gear so it was deceling, as I tried to figure out why I had no power. Pushed the clutch in and took it out of gear and pulled to the side of the road. Then I figured out what happened with the whole back of the car was covered in oil.

downshift1 07-07-2018 08:18 AM

Got it, that make perfect sense then.

llabmik2 07-07-2018 08:31 AM

1 Attachment(s)
Here you can see the back of the car covered in oil right after that. I tighted that fitting on the side of the road, buddy brought me some oil and I drove it to this spot that it is parked at.

Attachment 193505

At this point the engine had 5000-ish miles on it. I put another 1000 on it after this happened and before I tore it down. Oil pressure was no different from when I first started the engine. The stock oil pump also sucks at that high of a RPM. I have modified it though, so I am hoping that it gets better now, when I get the engine in the car. If not, I am going to go dry sump and rev it closer to 10K.

Goldsmithy 07-07-2018 08:43 AM

following...(thanks for posting)

llabmik2 07-07-2018 08:49 AM

Here is what the pressure looked like at idle right after the loose fitting problem. I first thought I broke the oilpump. This confirmed I didn't


https://cimg1.ibsrv.net/gimg/www.nor...0655c4a4b5.png


This engine also I believe is the only W11 to ever see over 10K RPM


https://cimg6.ibsrv.net/gimg/www.nor...701b91ed6e.png

llabmik2 07-07-2018 09:02 AM

This was idle and a rev right after the fitting problem with the oil and car warmed up.

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This was driving after the fitting problem and everything tight, and new oil in the engine.

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llabmik2 07-07-2018 09:21 AM

Also as a testament to the RMW engine durability.

I had a injector come out of the rail. (This was before I setup the Lambda safegaurd) I ran it out in 3rd gear at 35psig at a 14 AFR, ZERO damage from that.

Injector came out because of the old mounts that were used for the rail, were kinda janky, they held the injectors in a weird angle also, so billet ones were made to fix that issue. Injectors are solid as hell now.


https://cimg0.ibsrv.net/gimg/www.nor...3ef6c5aa8e.png

Vmaxx! 07-07-2018 09:21 AM

Following... FIRE thread!:thumbsup:

sevin 07-07-2018 09:21 AM

Can’t remember where I first saw it, but I heard of this car awhile ago. Glad to see it on NAM. I’m curious: why are you doing this? Just for fun? Shaming Corvette and GTR owners? Why an R53 anyway? I assume you have a few other cars.

llabmik2 07-07-2018 09:28 AM


Originally Posted by sevin (Post 4404387)
Can’t remember where I first saw it, but I heard of this car awhile ago. Glad to see it on NAM. I’m curious: why are you doing this? Just for fun? Shaming Corvette and GTR owners? Why an R53 anyway? I assume you have a few other cars.

I like to go fast, and I like to be different. I have a built Evo already. I wanted to build something FWD, and non Honda. This started as the wifes car. We paid it off, and instead of getting rid of it, we just bought her a 4runner. So I took over the MINI, and figured out what I wanted to do. Jan had built them to do road coursing, but none that were really turbo as he didn't like the spool times. So I introduced him to the EFR, and we started making plans for the engine. I was going to build a fast road course car, but changed my plans and wanted a fast street car.

Now we are here. Tons of testing later, and trying to get traction on the street and I want to push what can be done on the platform even farther.

Plus yeah racing and killing cars that should be a lot faster sure is fun.

sevin 07-07-2018 10:18 AM


Originally Posted by llabmik2 (Post 4404388)
I like to go fast, and I like to be different. I have a built Evo already. I wanted to build something FWD, and non Honda. This started as the wifes car. We paid it off, and instead of getting rid of it, we just bought her a 4runner. So I took over the MINI, and figured out what I wanted to do. Jan had built them to do road coursing, but none that were really turbo as he didn't like the spool times. So I introduced him to the EFR, and we started making plans for the engine. I was going to build a fast road course car, but changed my plans and wanted a fast street car.

Now we are here. Tons of testing later, and trying to get traction on the street and I want to push what can be done on the platform even farther.

Plus yeah racing and killing cars that should be a lot faster sure is fun.

Was it you who shredded a couple gears? What have you done to build the transmission?

llabmik2 07-07-2018 10:23 AM


Originally Posted by sevin (Post 4404395)
Was it you who shredded a couple gears? What have you done to build the transmission?


That was me.

I am making some parts. I don't want to discuss them yet, in case they don't work. Ill just say I am altering the oiling inside of the case, and working on getting sycros made. Other things also but I am keeping those close to the chest until they work out.

The trans seams to be just fine up to 500WHP. No worries at all at that level. Once you surpass that, things start getting iffy inside of the trans.

sevin 07-07-2018 11:25 AM


Originally Posted by llabmik2 (Post 4404397)
That was me.

I am making some parts. I don't want to discuss them yet, in case they don't work. Ill just say I am altering the oiling inside of the case, and working on getting sycros made. Other things also but I am keeping those close to the chest until they work out.

The trans seams to be just fine up to 500WHP. No worries at all at that level. Once you surpass that, things start getting iffy inside of the trans.

I see. And you’re running a pre-facelift trans with the taller ratios, right? Do you happen to know if it was just the 1st and 2nd speed gears + the ring gear that’s different between the two, or if it’s more than that?

Can you discuss what you’re doing to get the bottom end ready for 950hp? Isn’t your 650whp bottom end setup just stroked/sleeved with RMW forged goodies? Was it bored some or just honed?

llabmik2 07-07-2018 11:46 AM


Originally Posted by sevin (Post 4404405)
I see. And you’re running a pre-facelift trans with the taller ratios, right? Do you happen to know if it was just the 1st and 2nd speed gears + the ring gear that’s different between the two, or if it’s more than that?

Can you discuss what you’re doing to get the bottom end ready for 950hp? Isn’t your 650whp bottom end setup just stroked/sleeved with RMW forged goodies? Was it bored some or just honed?


I'll answer any question that I don't want to hold close to the chest at that point.

I am running the preface lift box yes. I believe that its 1-2 plus the ring gear. I will check when I get back home in a couple days.

Its a RMW stroker. So it has Jan's stroker crank and his sleeves. It is not a 1.8L though because we keep the bore smaller. So that makes it a 1.7L. The new engine isn't really new. The only thing we are changing on it, is the compression, who makes the pistons, and going to a solid rocker setup. So it will be: Smae RMW crank, Same RMW sleeves (bored a little for the new pistons), Mahle pistons, and Carrillo rods, same exact rods that were in the first 1.7L build. Just putting in new CARR bolts.

Revolution Motor Works 07-07-2018 12:06 PM

the block was originally prepped with our proprietary custom 12mm head studs and block work.........:wink:

llabmik2 07-07-2018 12:13 PM


Originally Posted by Revolution Motor Works (Post 4404412)
the block was originally prepped with our proprietary custom 12mm head studs and block work.........:wink:

**** forgot all about the headstuds.

Baltoman 07-09-2018 08:13 PM

This build is beyond insane! We need more videos!! I can't even begin to comprehend how you can get any sort of traction with that amount of power on a FWD car.

llabmik2 07-10-2018 05:54 AM


Originally Posted by Baltoman (Post 4404977)
This build is beyond insane! We need more videos!! I can't even begin to comprehend how you can get any sort of traction with that amount of power on a FWD car.

Look up Eva Bomber on YouTube.

It's taken some work to get traction, for the better part of the first part of getting it running it was lots of street pulls then adjusting based on the data and getting it better

MINI33342 07-10-2018 08:02 AM

Following.......wow

Whine not Walnuts 07-10-2018 08:47 AM

Anybody have any issues with making llabmik2 a member of the very prestigious NAM Hall of Fame? There is no higher honor.

And thanks for letting NAM in on this fantastic car that you get to drive and RWM got to build for you. The Monster of all MINIs and the God of all MINI Tuners.

megaDan 07-12-2018 06:47 AM

This is awesome. Please keep posting.


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