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-   -   Operation: Chuckles - Theo's Buid thread (https://www.northamericanmotoring.com/forums/general-mini-talk/233978-operation-chuckles-theos-buid-thread.html)

Theo_207RC Jul 18, 2012 08:16 PM

Operation: Chuckles - Theo's Buid thread
 
Wow, looking back at all the old photos is quite trippy. Can't believe I've had the car for nearly 2 years now. Awesome to see the progress that has been made

So, as the title says, here's the build thread of Chuckles. My gf named the car Chuckles coz she says it sounds like a laughing chipmunk when the turbo flutters :bigsmile:


I i had to wait to finally get the car. Was 1 hickup after another. But finally, on the 28th of September 2010 I got the car
http://i52.tinypic.com/14snyax.jpg

http://i56.tinypic.com/2hqecgo.jpg

http://i55.tinypic.com/282dvfq.jpg

http://i53.tinypic.com/rwtfo2.jpg

http://i55.tinypic.com/xav0p4.jpg


On the 31st of October I did my first mod, KnN panel filter
Then on 6 November came the 1st visual mod, painted calipers
http://i54.tinypic.com/29bhys5.jpg
http://i54.tinypic.com/15d4bc7.jpg
http://i55.tinypic.com/34pnvdk.jpg
http://i52.tinypic.com/300tc1x.jpg
http://i54.tinypic.com/30w10lt.jpg
http://i51.tinypic.com/315br6r.jpg
http://i54.tinypic.com/mls2g6.jpg
http://i56.tinypic.com/w9wjs4.jpg
http://i54.tinypic.com/j7gs8y.jpg
http://i51.tinypic.com/108eb76.jpg
http://i52.tinypic.com/wi21ah.jpg


First wax and polish on 25 November
http://i52.tinypic.com/289lnhe.jpg
http://i56.tinypic.com/c3kev.jpg
http://i56.tinypic.com/9acxmb.jpg
http://i52.tinypic.com/qx7vpw.jpg


16 December, a friend of mine gave me a little photoshoot
http://i52.tinypic.com/25gf9.jpg
http://i51.tinypic.com/14j2ssx.jpg
http://i55.tinypic.com/2dhz391.jpg
http://i52.tinypic.com/30debte.jpg
http://i54.tinypic.com/2hhhky9.jpg
http://i56.tinypic.com/2q80dbn.jpg
http://i52.tinypic.com/vzeoph.jpg
http://i51.tinypic.com/24w5bix.jpg
http://i54.tinypic.com/urpjp.jpg
http://i56.tinypic.com/23rmpsy.jpg
http://i52.tinypic.com/205weq0.jpg
http://i54.tinypic.com/1zvu3gp.jpg
http://i54.tinypic.com/aubkeg.jpg
Not long after a Merc decided he wants some Pug paint :-(
http://i55.tinypic.com/2v3rc61.jpg

http://i51.tinypic.com/29p9pvt.jpg


Then came my first "performance" mod; diy induction. also some visuals with some painted parts in the engine bay and some Led lights (which have been removed now)
http://i52.tinypic.com/wguq6w.jpg
http://i55.tinypic.com/24e8789.jpg
http://i51.tinypic.com/2rpfqmb.jpg
http://i55.tinypic.com/2mc6s5i.jpg
http://i55.tinypic.com/11h9dzp.jpg
http://i52.tinypic.com/dpiofp.jpg
http://i52.tinypic.com/2ep5zlg.jpg
http://i53.tinypic.com/2vxhd03.jpg
http://i51.tinypic.com/1zbxsuw.jpg
http://i53.tinypic.com/153b4aa.jpg


My first dyno session. Only mod was the cone filter. The sheets also show the results of my DIY intercooler and radiator sprayer
http://i56.tinypic.com/2n6t8o4.jpg

http://i51.tinypic.com/90nic7.jpg


Then came time to install a boost gauge
http://i55.tinypic.com/ay8x7p.jpg
http://i53.tinypic.com/1zh1d0o.jpg
http://i51.tinypic.com/34rd4ba.jpg
http://i56.tinypic.com/2w3st2p.jpg
http://i56.tinypic.com/2poa5o3.jpg


My first exhaust mod was to just have the stock back box removed. Heres a vid of how it sounded, going up my favourite mountain road



Had a replica of the forge intake made up
http://www.facebook.com/photo.php?fb...7&l=2ffe8b0c6a


Some more DIY visual mods; carbon wrapped interior bits

http://i56.tinypic.com/1zzrsdx.jpg

http://i54.tinypic.com/2rc99mu.jpg

http://i53.tinypic.com/2n22hd.jpg

http://i51.tinypic.com/2qalcvb.jpg

http://i56.tinypic.com/20z7g45.jpg

http://i56.tinypic.com/rkmqo0.jpg


Got a set of front a rear lower strut braces from the UK (sorry, no pics)


Intercooler was done next
http://www.facebook.com/photo.php?fb...7&l=0716f0d958
http://www.facebook.com/photo.php?fb...7&l=a93bd017e3


Then had a custom exhaust done. unfortunately i cant find the pics. 3" (76mm) downpipe, 2.5" (63mm) centre and rear section into 2.5" oval Magnaflow muffler


Then finally came some Etuners software. Here are some vids of when I had Chuckles on Stage2+ during the winter





And then on stage 3



Was then in the mood for another visual mod and decided to spray the intercooler, etuners logo
http://i41.tinypic.com/mwcjdv.jpg


Painted the Tappet Cover
http://www.facebook.com/photo.php?fb...7&l=009b034c2b
http://www.facebook.com/photo.php?fb...7&l=15e21be9aa
http://www.facebook.com/photo.php?fb...7&l=8e510d42e3


A mention in SpeednSound
http://www.facebook.com/photo.php?fb...7&l=bf8d33d623


Installed an HKS SQV
http://i40.tinypic.com/29zrg9d.jpg
http://i44.tinypic.com/iekmyc.jpg



Officials then started bitching about cars with performance exhaust systems, so i unstalled a cut-out valve in the mid pipe



While the car was on stage 3 software i took her out for a spin 1 night. Then it started raining. 5th gear, 130km/h, no traction



Summer hit again and was back on stage2 software...but she still drives like a dream and sounds awesome




Lights tinted
http://www.facebook.com/photo.php?fb...7&l=3dd6376802


Chuckles at the 2012 Middle East Motor Tuning Show
http://www.facebook.com/photo.php?fb...7&l=9151422171
http://www.facebook.com/photo.php?fb...7&l=55f1bcb602


Then came time to upgrade the sound. First off I started with a Rockford bass tube and Kenwood monoblock
http://i47.tinypic.com/fp4klj.jpg
http://i49.tinypic.com/2i7l65c.jpg
http://i45.tinypic.com/2ewz976.jpg
http://i47.tinypic.com/2ccwahs.jpg
http://i48.tinypic.com/29gbr5f.jpg
http://i49.tinypic.com/f4npmf.jpg
http://i46.tinypic.com/2dllr2p.jpg


and this was followed by a set of pioneer 6x9s and a smaller 2-channel kenwood amp
http://i45.tinypic.com/2ighj7o.jpg
http://i45.tinypic.com/2cfws2p.jpg
http://i49.tinypic.com/2lmx5yu.jpg
http://i47.tinypic.com/357ek5x.jpg
http://i46.tinypic.com/xglchu.jpg
http://i50.tinypic.com/1zqyf5v.jpg
http://i49.tinypic.com/5yarzo.jpg


July 2012, 3 hour wash, wax and polish
http://i45.tinypic.com/34fboxv.jpg
http://i48.tinypic.com/2m6swn7.jpg
http://i48.tinypic.com/1568f14.jpg
http://i46.tinypic.com/2110z2v.jpg
http://i50.tinypic.com/2zsz449.jpg
http://i50.tinypic.com/k3ktmw.jpg
http://i45.tinypic.com/2s80bgy.jpg
http://i47.tinypic.com/34521j4.jpg
http://i45.tinypic.com/1113vxl.jpg


There are more pics and stuff somehwere, will just have to find it

rum4 Jul 19, 2012 12:09 AM

I missed something in all the photos and videos? Where is the MINI?

Theo_207RC Jul 19, 2012 12:15 AM


Originally Posted by rum4 (Post 3553431)
I missed something in all the photos and videos? Where is the MINI?

lol, clearly i dont have a mini, but it has the same engine as the r56

rum4 Jul 19, 2012 12:24 AM

ok did not know that but!!!!!!!!

are those facotry seats in it?

Theo_207RC Jul 19, 2012 12:48 AM


Originally Posted by rum4 (Post 3553437)
ok did not know that but!!!!!!!!

are those facotry seats in it?

yup that's why i joined this forum, to share the knowledge if gotten from the motor, and also to get some info from you guys where im lacking :)

and yup, those are the factory fitted seats. super super comfortable. just enough support without making you feel squashed in :razz:

rum4 Jul 19, 2012 01:56 AM

what year is the car and what motor?

Theo_207RC Jul 19, 2012 02:02 AM


Originally Posted by rum4 (Post 3553454)
what year is the car and what motor?

It's a 2009 model 1.6T (exact same as Cooper S)


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