Ground Up/Custom F60 Big Brake Upgrade - Brembo/Tesla 6-Caliper Setup

Thread Tools
 
Search this Thread
 
  #1  
Old 06-03-2019, 10:47 AM
CG1*'s Avatar
CG1*
CG1* is offline
1st Gear
Thread Starter
Join Date: Apr 2018
Location: 44141
Posts: 30
Likes: 0
Received 12 Likes on 7 Posts
Ground Up/Custom F60 Big Brake Upgrade - Brembo/Tesla 6-Caliper Setup

Z_Lacko and I have worked his F60 since he's taken receipt of it just over two years ago. From fabricating a custom set of coilovers dropping it some 4 inches, to the latest project that we just wrapped up this past weekend; A 4-corner brake upgrade with dedicated electric parking brake units borrowed from a Tesla so that we could run performance/fixed type caliper units on all corners while maintaining the electric e-brake functionality. In all, 3 weekends worth of actual wrenching (we're 200 miles apart) with plenty of shop time (and mental design time) in between visits. Couldn't be more stoked about the form and function, so I thought I'd share some of the more entertaining images along the way.

The Tech:

Calipers: Brembo 17Z units from a Cayenne (pretty heavy on the piston area, but in practice seems to be working just fine - albeit with more pedal modulation).
Pads: Hawk LTS
Lines: AN3 stainless with bbl flare adapters (DOT rated)
Rotors: Brembo plain, hand dimpled by Z_Lacko with Brembo pattern
  • Front - 360mm
  • Rear - 345mm​​
Paint: Custom mixed urethane tricoat (base, intercoat, clear) with our own logo/labels sandwiched in between. Sanded all the mold seams off.
Fab:
  • Welded caliper relocation lugs on trailing arm, and constructed a bolt-on bracket to locate the Tesla unit where the original hydraulic unit was. Repainted with epoxy .
  • Added threaded pad locators to account for varying rotor thickness.
  • Z_Lacko took care of wiring in the Telsa harnesses with provisions to go back to OE.

It's a nonsense upgrade, but we love the audacious (why else do we customize cars?) Theoretically, it'll be better on a track, but what @****** takes an F60 out on a track? (Rhetorical - we all know at least one of those people ).

Alright, onto the fun stuff .. presented in somewhat of a chronological order.












 

Last edited by CG1*; 06-03-2019 at 11:19 AM.
The following 2 users liked this post by CG1*:
ECSTuning (06-07-2019), StevePDX (06-03-2019)
  #2  
Old 06-03-2019, 11:14 AM
tc1728's Avatar
tc1728
tc1728 is offline
3rd Gear
Join Date: Mar 2019
Posts: 160
Received 30 Likes on 23 Posts
Badass
 
  #3  
Old 06-03-2019, 02:17 PM
CG1*'s Avatar
CG1*
CG1* is offline
1st Gear
Thread Starter
Join Date: Apr 2018
Location: 44141
Posts: 30
Likes: 0
Received 12 Likes on 7 Posts
Originally Posted by JDWatts
They look pretty awesome!

How is the pedal travel? Engagement point?

Are they more touchy/grabby than stock on initial application?
Travel is more. Engages lower. Bite is more progressive as a result of the increase in pedal travel.

Here's a rough look at the math behind the piston area OE vs. the Cayenne/Touareg 17Z (Incidentally, 18Z calipers actually have a bit less piston area). Despite the piston bias toward the front, the +45mm increase in leverage at the rear rotor actually brought the bias rearward just a bit.

 
  #4  
Old 06-03-2019, 06:06 PM
F56-JCDub's Avatar
F56-JCDub
F56-JCDub is offline
5th Gear
Join Date: May 2017
Posts: 622
Received 135 Likes on 98 Posts
Originally Posted by tc1728
Badass
Indeed.
 
  #5  
Old 08-10-2019, 03:26 PM
dmath's Avatar
dmath
dmath is offline
6th Gear
iTrader: (1)
Join Date: Apr 2018
Location: Western NC
Posts: 1,441
Received 546 Likes on 373 Posts
That is over the top. Great work.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
CG1*
MINI Parts for Sale
1
11-01-2019 01:33 PM
YLWR56
JCW Garage
4
01-14-2019 06:50 PM
8eMINI
MINI Parts for Sale
6
02-23-2017 08:06 PM
timwu12
R56 :: Hatch Talk (2007+)
4
05-16-2012 09:15 AM
enzothemaddog
Tires, Wheels, & Brakes
8
10-14-2004 08:44 PM



Quick Reply: Ground Up/Custom F60 Big Brake Upgrade - Brembo/Tesla 6-Caliper Setup



All times are GMT -7. The time now is 03:12 AM.