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I, like several others am battling with a hatch that doesn't open without using the manual release. This is a real pain in the arse, so I decided to find out how much the replacement part is. After much searching I can't find the replacement part so I took mine apart to see what was causing the problem. The little waterproof micro switch seems to be the problem - it's just worn out. I found a place to purchase new ones - in lots of 10 - so during lunch I'm going to confirm that this is the correct switch and see if I can't remove the old one to find out how hard/easy it would be to put a new one in. If it turns out to be pretty easy, then I'll be able to fix my broken hatch for about $1.30!!! I hope this works out!
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Casey O
2004 Cooper S PS/B
1991 Audi 200 20vt - the gofast project: SLO-WEISS
Really interested in the out come in case it happens to us. Thanks and good luck.
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2006 MCS PW/B, 15% pulley, JCW CAI, 22mm Alta rear sway bar, first owner---www.SooperCooperinfo.com-a very complete MINI aftermarket/DIY/information library
I don't believe that it's possible to buy just the switch. I think you have to buy the entire hatch handle (though since that has to come off to unplug things, having the whole assembly makes the job a little easier). You certainly can't get an entire handle for $1.30 though!
I don't believe that it's possible to buy just the switch. I think you have to buy the entire hatch handle (though since that has to come off to unplug things, having the whole assembly makes the job a little easier). You certainly can't get an entire handle for $1.30 though!
I know that, but I mean I found the micro switch by itself and it will need to be put in place of the worn out switch. This is not available from MINI or anywhere else, but the actual switch manufacturer. I'm not sure if I am able to remove the worn out switch without destroying the handle, but I'm about to find out.
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Casey O
2004 Cooper S PS/B
1991 Audi 200 20vt - the gofast project: SLO-WEISS
Ok time for an update! I'll upload pics tomorrow when I'm not posting from my phone, but I was able to get my hatch button working again today! Basically I took the handle assembly off of the car, removed the switch, disassembled it, gave it a good cleaning/scuffing with a razor blade and topped it off with some WD-40 followed by some compressed air. Put it back together and the button is working perfectly again. Stay tuned for pics tomorrow!
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Casey O
2004 Cooper S PS/B
1991 Audi 200 20vt - the gofast project: SLO-WEISS
Sorry for the image quality, my camera died and had to use my phone!
Here's the micro switch - the source of the failure. First order of business is to remove the metal clip (golden color) and then slide it off of the two posts it rests on.
Here the clip is removed and you can see the two posts sticking out through the switch
Now pull the switch off of the posts... \
and use a small flat head to pry open the switch
This is what the inside of the switch looks like. The button of the switch pushes down on the spring vertically and moves the contact to the right between the two terminals. Switching to the bottom terminal is what completes the circuit to open the hatch. Right between the lower terminal and the contact is where I used a razor blade to clean up the contact areas.
Afterwards, I doused it in WD-40, worked the mechanism a bit, then sprayed it clean with compressed air. Reassembly is straight forward, and voila! The hatch now works! These are the only removed pieces.
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Casey O
2004 Cooper S PS/B
1991 Audi 200 20vt - the gofast project: SLO-WEISS
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