R56 BSH Torque Arm Re-Engineered
#1
BSH Torque Arm Re-Engineered
I added the NM torque arm inserts and was somewhat underwhelmed. To be honest, I couldn't tell a difference in how the car felt. I saw the BSH torque arm and I thought "Hmmmmm...", but I read the horror stories about vibration so I stayed away. Well, one came up for sale used, so I thought "What the heck?" and I bought it.
Now I'm not an engineer, but I did stay at a Holiday Inn Express once, so I looked at the BSH arm and thought that the issue was probably with the solid small end. If I could only get some rubber damping in there it might work...
So, I drilled out the small end to 1/2" and used an angle grinder to take off the shoulders (pictures #1 & 2). Then, I inserted a section of 1/2" heater hose in the end and got some rubber washers from Lowe's (picture #3). The bolt fits very snug in the heater hose and I greased it up to help it articulate. The hose is compressed tightly by the bolt and rides on the shoulder so hopefully it does not disintegrate. I was only able to get 3 rubber washers to fit in the space once occupied by the shoulders(picture #4).
Now, I never tried the BSH arm as was, trusting the harsh reviews, but I can tell you what it is like now. Idle - car seems louder, so there is more vibration, but there are no rattles or tingly steering wheel, so the vibrations are sound only and not tactile. Driving around, there is quite a difference. Throttle inputs are immediate, and torque steer is eliminated, even when accelerating hard out of a corner. Shifting is much improved and the entire car feels a lot more solid. No vibrations anywhere in the rev range. I love it.
Now, of course, your mileage may vary, don't try this at home, offer void in Alaska and Hawaii, and any other disclaimers you can think up.
Eric
Now I'm not an engineer, but I did stay at a Holiday Inn Express once, so I looked at the BSH arm and thought that the issue was probably with the solid small end. If I could only get some rubber damping in there it might work...
So, I drilled out the small end to 1/2" and used an angle grinder to take off the shoulders (pictures #1 & 2). Then, I inserted a section of 1/2" heater hose in the end and got some rubber washers from Lowe's (picture #3). The bolt fits very snug in the heater hose and I greased it up to help it articulate. The hose is compressed tightly by the bolt and rides on the shoulder so hopefully it does not disintegrate. I was only able to get 3 rubber washers to fit in the space once occupied by the shoulders(picture #4).
Now, I never tried the BSH arm as was, trusting the harsh reviews, but I can tell you what it is like now. Idle - car seems louder, so there is more vibration, but there are no rattles or tingly steering wheel, so the vibrations are sound only and not tactile. Driving around, there is quite a difference. Throttle inputs are immediate, and torque steer is eliminated, even when accelerating hard out of a corner. Shifting is much improved and the entire car feels a lot more solid. No vibrations anywhere in the rev range. I love it.
Now, of course, your mileage may vary, don't try this at home, offer void in Alaska and Hawaii, and any other disclaimers you can think up.
Eric
The following 2 users liked this post by Gipper:
bugeye1031 (10-16-2019),
JPR60 (11-03-2021)
#2
UPDATE: My wife uses the car to commute (which is why vibration is a bad thing), and she called me after getting to work.
Her - "What did you do to the car?"
Me - "Nothing... why?"
Her - "It just seemed like there was a lot more power. And it steered better. Felt more... I dunno... stable."
Me - "That's interesting. Anything else?"
(and there was, but not about the car)
Full disclosure, there is quite a bit LESS power, because I have the Manic tune set back to stock as I will be getting an inspection sticker tomorrow and I need all of the sensors to trip today. But, if there was any unpleasant vibration, I'm sure I would have heard about it.
Eric
Her - "What did you do to the car?"
Me - "Nothing... why?"
Her - "It just seemed like there was a lot more power. And it steered better. Felt more... I dunno... stable."
Me - "That's interesting. Anything else?"
(and there was, but not about the car)
Full disclosure, there is quite a bit LESS power, because I have the Manic tune set back to stock as I will be getting an inspection sticker tomorrow and I need all of the sensors to trip today. But, if there was any unpleasant vibration, I'm sure I would have heard about it.
Eric
The following users liked this post:
bugeye1031 (10-16-2019)
#3
#4
ryansonfire, don't feel bad, I knew what I was getting into with the part. It was an experiment and I was prepared to fail but luckily it worked great.
There was a post where somebody summed it up perfectly: NM is too cold, and BSH is too hot. I was trying to find a streetable happy medium, and I think I did.
Now, I don't think the BSH torque arm is terrible in stock form at all, it's just a little too harsh for daily drivers. It does work as advertised. I just added vibration damping at the small end and posted about it in case anybody else wanted to make their BSH torque arm more streetable.
Eric
There was a post where somebody summed it up perfectly: NM is too cold, and BSH is too hot. I was trying to find a streetable happy medium, and I think I did.
Now, I don't think the BSH torque arm is terrible in stock form at all, it's just a little too harsh for daily drivers. It does work as advertised. I just added vibration damping at the small end and posted about it in case anybody else wanted to make their BSH torque arm more streetable.
Eric
#5
Another benefit I hadn't even thought of but just discovered - the car is more stable over bumps. It is easier for the suspension to damp out oscillations when it isn't also dealing with the engine moving around a bunch.
I was driving it tonight and I went over a section where big trucks brake before a stoplight and roll up the pavement. Usually, I tense up when banging over this area, but tonight the car took it easily with very little fuss.
This mod has changed the car more than any other mod I've done (RSB, SSK, suspension, tune, etc.). Well worth the short time and money I invested.
Eric
I was driving it tonight and I went over a section where big trucks brake before a stoplight and roll up the pavement. Usually, I tense up when banging over this area, but tonight the car took it easily with very little fuss.
This mod has changed the car more than any other mod I've done (RSB, SSK, suspension, tune, etc.). Well worth the short time and money I invested.
Eric
#6
I too read the horror stories about the BSH torque being too stiff so I opted to used the Powerflex street versions of inserts on both the large and small end. I was very happy with the results. The small end bushing required pressing the factory insert out and inserting the Powerflex bushing.
#7
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#8
Props to Gipper for a little ingenuity! That's pretty interesting, though I agree that BSH's part should not be belittled or bad-mouthed because it's too harsh on a daily. It's a solid arm clearly designed for the purpose-built weekend or track Mini.
A true solution would be a nice, lubricated spherical ball joint in the small end Gipper modified.
A true solution would be a nice, lubricated spherical ball joint in the small end Gipper modified.
#9
I'm not sure it needs a ball joint, as the movement is only up and down. Even the stock piece is a metal sleeve isolated by rubber. In my mind, a true solution would be a small end that mimics the big end, with a metal sleeve in urethane.
But, not much of a market for this item anymore, so nobody is going to come out with a new and improved part.
I'm thinking of trying to improve the stock torque arm by using adhesive to secure the NM inserts (my guess is that they flex away when the arm moves) and adding the Powerflex bushing to the small end. I'll post my results.
Eric
But, not much of a market for this item anymore, so nobody is going to come out with a new and improved part.
I'm thinking of trying to improve the stock torque arm by using adhesive to secure the NM inserts (my guess is that they flex away when the arm moves) and adding the Powerflex bushing to the small end. I'll post my results.
Eric
#10
Vendor
iTrader: (10)
We've had many a customers complain they are too hard so we have a warning on our website about it.
But we have had a few customers drill out the small end and just use the small end powerflex bushing and get it to make it better.
https://www.waymotorworks.com/powerf...tor-mount.html
But we have had a few customers drill out the small end and just use the small end powerflex bushing and get it to make it better.
https://www.waymotorworks.com/powerf...tor-mount.html
The following users liked this post:
bugeye1031 (10-16-2019)
#11
Great idea, good write up, congrats and thanks Gipper. I have to do something to my car. After the Manic tune its sure more obvious.
@ sgscomps did you use the race or street powerflex on the big end ?
Does anyone else get this web page not available when they try waymotorworks. I have never in over a year been able to get on their site. Do they block to Canada or something ?
@ sgscomps did you use the race or street powerflex on the big end ?
Does anyone else get this web page not available when they try waymotorworks. I have never in over a year been able to get on their site. Do they block to Canada or something ?
#12
#13
Vendor
iTrader: (10)
#14
You'd be surprised; from the factory BMW will put a self-lubricating ball joint in a spot like that. The primary movement is definitely up and down, but there is probably still deflection. Urethane is certainly an easier solution, if less long-lasting.
#17
I decided to tinker a bit more, so I worked on the stock arm while the BSH was in the car. I was never happy with the NM inserts, so I decided to cement them in place. My theory was that they were flexing out of place, so the adhesive was added to keep them in place. I also added the Powerflex small end bushing.
So here is what I found: I never tested the BSH stock, but somebody once posted that it brings the torque arm up to an 11 out of 10, so I will stick with that.
Stock - 1
Stock with NM inserts - 4
Stock with NM inserts cemented and Powerflex small bushing - 8 (seems just right for me)
BSH re-engineered - 9 (some vibrations started in as the heater hose "broke in")
BSH - 11
I may also try the vibra-tech and see if I can put a Powerflex bushing in the small end of the BSH. I like to experiment.
Eric
So here is what I found: I never tested the BSH stock, but somebody once posted that it brings the torque arm up to an 11 out of 10, so I will stick with that.
Stock - 1
Stock with NM inserts - 4
Stock with NM inserts cemented and Powerflex small bushing - 8 (seems just right for me)
BSH re-engineered - 9 (some vibrations started in as the heater hose "broke in")
BSH - 11
I may also try the vibra-tech and see if I can put a Powerflex bushing in the small end of the BSH. I like to experiment.
Eric
The following users liked this post:
bugeye1031 (08-30-2017)
#18
If anyone knows of the shop please forward if you could. Cheers
#19
#20
#23
We've had many a customers complain they are too hard so we have a warning on our website about it.
But we have had a few customers drill out the small end and just use the small end powerflex bushing and get it to make it better.
https://www.waymotorworks.com/powerf...tor-mount.html
But we have had a few customers drill out the small end and just use the small end powerflex bushing and get it to make it better.
https://www.waymotorworks.com/powerf...tor-mount.html
are people reading so fast they don't SEE THIS from WMW
#24
The vibration on steering wheel and foot well is unbearable when idle, still after 6 months (no change)