Drivetrain (Cooper S) MINI Cooper S (R56) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain JCW Turbo Swap

Thread Tools
 
Search this Thread
 
  #51  
Old 03-23-2016, 06:31 PM
thebombardier's Avatar
thebombardier
thebombardier is offline
5th Gear
Join Date: Jul 2015
Location: Massapequa, NY
Posts: 624
Received 67 Likes on 58 Posts
Originally Posted by HappyGoLuckyBrightNSunny
Hiya! I i just found a JCW getting parted out. He has the Intake manifold, turbo and exhaust manifold. I'd like to swap it on my '07 MCS, but am concerned that the stock motor (I understand the JCW has upgraded guts?) might not work correctly? Are there any other mods/updates, or will the ECU and existing exhaust be compatible? Can I simply bolt these on and go? Are these the main components within the JCW system?

Thanks for your time!
Nope. JCW is the same internals. Only difference between an MCS and JCW is turbo, exhaust and tune(?) pretty much.
 
  #52  
Old 03-24-2016, 09:27 AM
HappyGoLuckyBrightNSunny's Avatar
HappyGoLuckyBrightNSunny
HappyGoLuckyBrightNSunny is offline
Neutral
Join Date: Mar 2016
Location: CA
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by thebombardier
Only difference between an MCS and JCW is turbo, exhaust and tune(?)
So, it's an upgraded turbo from the stock S? I heard the intake is upgraded as well. I guess the Q I had If I don't *re-tune* it, will the ECU throw any codes or will the hardware work OK, just maybe not to its max potential?

Thanks again!
 
  #53  
Old 03-24-2016, 01:13 PM
thebombardier's Avatar
thebombardier
thebombardier is offline
5th Gear
Join Date: Jul 2015
Location: Massapequa, NY
Posts: 624
Received 67 Likes on 58 Posts
Originally Posted by HappyGoLuckyBrightNSunny
So, it's an upgraded turbo from the stock S? I heard the intake is upgraded as well. I guess the Q I had If I don't *re-tune* it, will the ECU throw any codes or will the hardware work OK, just maybe not to its max potential?

Thanks again!
Yes, air filter, turbo, ECU tune and a different muffler are the drivetrain differences. Then there's also the aero kit and brake kit for a full JCW conversion on the exterior.
 
  #54  
Old 03-25-2016, 09:54 AM
HappyGoLuckyBrightNSunny's Avatar
HappyGoLuckyBrightNSunny
HappyGoLuckyBrightNSunny is offline
Neutral
Join Date: Mar 2016
Location: CA
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Groovy! So no codes, no engine issues, nothing problematic and no damage, just increased performance if I swap the stock *S* intake, turbo and exhaust manifold?
 
  #55  
Old 06-10-2016, 07:00 PM
cheezehead's Avatar
cheezehead
cheezehead is offline
3rd Gear
iTrader: (1)
Join Date: Dec 2007
Location: Queen Creek, AZ
Posts: 165
Likes: 0
Received 0 Likes on 0 Posts
I have heard that a JCW has a different/stronger block. Also, I have heard that you should replace the oil line. I'm looking at the Detroit Tuned oil line kit. Not bad for $150. Adds some longevity to your turbo.
 
  #56  
Old 07-02-2016, 10:58 AM
Naylia's Avatar
Naylia
Naylia is offline
3rd Gear
Join Date: Jul 2010
Location: San Jose, CA
Posts: 262
Likes: 0
Received 1 Like on 1 Post
Doing the JCW turbo upgrade to my N14 shortly myself. I've ordered the Detroit Tuned Oil Line Kit to do at the same time, and I'll wait on the inlet to do a full NM CAI. Is there anything else I should do at the same time? I've seen these 5 piece turbo hose kits but don't know if they really do anything. Alternatively theres the NM hoses, but I only get 1 or 2 at the price of the 5 piece kit, so would it be best to focus on just one particular hose and do that? Thoughts?
 
  #57  
Old 07-05-2016, 09:32 PM
Naylia's Avatar
Naylia
Naylia is offline
3rd Gear
Join Date: Jul 2010
Location: San Jose, CA
Posts: 262
Likes: 0
Received 1 Like on 1 Post
Just ordered the Forge Intercooler Resonator Delete Hose to go with it...cause Blue!!
 
  #58  
Old 09-29-2016, 10:02 PM
Joey Mojo's Avatar
Joey Mojo
Joey Mojo is offline
3rd Gear
Join Date: May 2010
Location: Malibu, CA
Posts: 230
Likes: 0
Received 0 Likes on 0 Posts
I'm about to do the JCW turbo swap into my '10 MCCSa due to a busted wastegate actuator. Scott at Motoring Magic said that the JCW turbo would be a direct fit and have no problems. Doing more mods down the line is definitely a possibility I'm thinking a turbo-back exhaust and tune from Jan should do the trick, as it's only my daily driver.

Now the trick is to find a NEW JCW turbo for a good price. I've seen it range from $1,100-$1,700 since I've owned my car (6 years). During a recent search, I found some on eBay for around $400!! Can anyone verify that this is the correct turbo, and from a trusted seller?

http://www.ebay.com/itm/BRAND-NEW-OEM-JOHN-COOPER-WORKS-CHALLENGE-MINI-COOPER-K03-0146-TURBOCHARGER-JCW-/111865988270?_trksid=p2141725.m3641.l6368
I looked up the part numbers and cross referenced them with a MINI OEM part list, and they seem to match up. Thoughts??
If this deal pans out I'll have enough left over to include the WMW exhaust manifold and DT oil lines, saving on labor while the front end is off already.
 
  #59  
Old 09-30-2016, 08:28 AM
cheezehead's Avatar
cheezehead
cheezehead is offline
3rd Gear
iTrader: (1)
Join Date: Dec 2007
Location: Queen Creek, AZ
Posts: 165
Likes: 0
Received 0 Likes on 0 Posts
thats a really good deal!!! i bought a used one with 17k miles on it for $600. this is brand new.
take a look at the feedback to the seller. make sure you ask the seller ANY questions before purchasing.
Good luck!
 
  #60  
Old 10-04-2016, 11:57 AM
Dr. Spade's Avatar
Dr. Spade
Dr. Spade is offline
4th Gear
iTrader: (1)
Join Date: Oct 2011
Posts: 556
Likes: 0
Received 9 Likes on 9 Posts
http://www.ebay.com/itm/K03-BMW-Mini...hUUuu7&vxp=mtr

This one is even cheaper and appears to bring a diverter valve.

Anyone try it before?
 
  #61  
Old 10-11-2016, 06:03 AM
kingkoopah's Avatar
kingkoopah
kingkoopah is offline
1st Gear
Join Date: Sep 2016
Location: Boston, MA
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Just a question, those with a failing or failed turbo, I'm interested to know what all ya'lls mileage is when your turbos started failing, or how many miles when you wanted to replace?? thanks!
 
  #62  
Old 10-11-2016, 06:11 AM
Naylia's Avatar
Naylia
Naylia is offline
3rd Gear
Join Date: Jul 2010
Location: San Jose, CA
Posts: 262
Likes: 0
Received 1 Like on 1 Post
Originally Posted by kingkoopah
Just a question, those with a failing or failed turbo, I'm interested to know what all ya'lls mileage is when your turbos started failing, or how many miles when you wanted to replace?? thanks!
65k / 7 years and 3 months
 
  #63  
Old 10-13-2016, 06:48 AM
Tigger2011's Avatar
Tigger2011
Tigger2011 is offline
Alliance Member
iTrader: (1)
Join Date: Jul 2013
Location: Sunrise, FL
Posts: 1,466
Received 214 Likes on 151 Posts
Originally Posted by Joey Mojo
Can anyone verify that this is the correct turbo.
I can verify the two links posted are not Borg Warner turbos. Both are Chinese clones. Original BW's have a blue anodized data plate. In addition the BW logo is cast into the turbine housing as well as stamped into the top of the wastegate actuator.
 
  #64  
Old 10-31-2016, 05:52 AM
Dr. Spade's Avatar
Dr. Spade
Dr. Spade is offline
4th Gear
iTrader: (1)
Join Date: Oct 2011
Posts: 556
Likes: 0
Received 9 Likes on 9 Posts
So I ended up getting this one http://www.ebay.com/itm/252320725689?_trksid=p2060353.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT
I can confirm it is JCW size as it it noticeably larger and my intake inlet wouldn't fit. It said shipping from Germany so it got my hopes up. However when checking DHL it still came from China.

I'm running into issues with boost surges and lack of boost. Getting codes P2a35 and P2b5c.
1st one is Front O2 dynamics min
2nd is MAF check signal

Any idea what this could be, other than bad turbo?
I had originally forgotten to plug in the diverter valve and waste gate hose. But I did so and cleared codes. After driving these appear.

Boost is never smooth. Even on cruise control it surges a little.
 
  #65  
Old 10-31-2016, 07:57 AM
MiniMoic's Avatar
MiniMoic
MiniMoic is offline
4th Gear
Join Date: Oct 2008
Location: At 8200 over sea level
Posts: 405
Likes: 0
Received 3 Likes on 3 Posts
I usually buy items that not require precision machining with tight tolerances from ebay, as you may encounter unexpected behavior and no support. Tubes, bars, and so on thats ok, I guess.

I think your issues are precisely related to poor fabrication and low quality materials.
 
  #66  
Old 10-31-2016, 08:28 AM
Tigger2011's Avatar
Tigger2011
Tigger2011 is offline
Alliance Member
iTrader: (1)
Join Date: Jul 2013
Location: Sunrise, FL
Posts: 1,466
Received 214 Likes on 151 Posts
Based on our previous disassembly of various aftermarket turbos the unit probably has at least two of the following three deficiencies.
1. Compressor and/or turbine wheel gap to housing exceeds tolerances.
2. Machining of wastegate valve mating surface and/or wastegate arm bearing tolerance incorrect.
3. Metered orifice in wastegate actuator incorrect size and/or diaphragm incorrect diameter.
 
  #67  
Old 10-31-2016, 09:17 AM
Dr. Spade's Avatar
Dr. Spade
Dr. Spade is offline
4th Gear
iTrader: (1)
Join Date: Oct 2011
Posts: 556
Likes: 0
Received 9 Likes on 9 Posts
Thanks. I was concerned about this but went ahead due to good feedback on turbos.

Also I found more reputable turbos at $600 but these were not JCW size.
http://www.ebay.com/itm/MINI-COOPER-...IAAOSwq19XDASH

I'm going to double check that everything is plugged in/no leaks just in case and will report back shortly.
 
  #68  
Old 10-31-2016, 07:04 PM
Tigger2011's Avatar
Tigger2011
Tigger2011 is offline
Alliance Member
iTrader: (1)
Join Date: Jul 2013
Location: Sunrise, FL
Posts: 1,466
Received 214 Likes on 151 Posts
Got my fingers crossed for ya.
 
  #69  
Old 11-01-2016, 05:42 AM
MiniMoic's Avatar
MiniMoic
MiniMoic is offline
4th Gear
Join Date: Oct 2008
Location: At 8200 over sea level
Posts: 405
Likes: 0
Received 3 Likes on 3 Posts
I have a JMTC Turbo for sale!
 
  #70  
Old 11-01-2016, 05:56 AM
Dr. Spade's Avatar
Dr. Spade
Dr. Spade is offline
4th Gear
iTrader: (1)
Join Date: Oct 2011
Posts: 556
Likes: 0
Received 9 Likes on 9 Posts
Thanks guys. I also have a barely used Alta 42/56 Billet turbo that's a legit BW.

Supposedly either can be used on stock tune w/o much trouble. I really don't want to swap again. But I'm going to swap the diverter valves. The one I had on stock turbo was recently gotten so I know it works. Everything was plugged in.
 
  #71  
Old 11-01-2016, 11:49 AM
jetsr6's Avatar
jetsr6
jetsr6 is offline
3rd Gear
Join Date: Jun 2016
Posts: 291
Received 40 Likes on 25 Posts
I have one coming this week. The manifold is different too. Got a used one for $600 jcw turbo and manifold. I also have a rebuild kit for it and it has a updated oil bearing. Witch was $46. I rebuilt my other turbo with no problems.
 
  #72  
Old 11-01-2016, 07:07 PM
Tigger2011's Avatar
Tigger2011
Tigger2011 is offline
Alliance Member
iTrader: (1)
Join Date: Jul 2013
Location: Sunrise, FL
Posts: 1,466
Received 214 Likes on 151 Posts
Originally Posted by Dr. Spade
Also I found more reputable turbos at $600 but these were not JCW size.
http://www.ebay.com/itm/MINI-COOPER-...IAAOSwq19XDASH
I apologize and hope this doesn't sound negative but... I don't want any of our fellow Miniacs to accidentally buy a product they think is an authentic Borg Warner product either. The one in the link is also a clone I'm afraid.

Circle 1: The machining of the compressor housing does not extend into the radius of the data plate area on a BW turbo.
Circle 2: There is a fifth hole on our BW housing that is a locator hole for the jig during machining. (circle is off a tiny bit)
Elipse 1: Casting numbers are located here.
Elipse 2: There should casting numbers located here as well.

 
The following users liked this post:
scotty_r56s (06-03-2018)
  #73  
Old 11-01-2016, 07:37 PM
Dr. Spade's Avatar
Dr. Spade
Dr. Spade is offline
4th Gear
iTrader: (1)
Join Date: Oct 2011
Posts: 556
Likes: 0
Received 9 Likes on 9 Posts
Thanks for the heads up.

So I derped hard. My K&N elbow from intake to turbo tore. It is now duct taped and I added another hose clamp. Of course K&N does not make one of those intakes for the JCW so I don't have an easy replacement.

Nothing on Amazon Prime either so I'm hoping to find a stock used JCW intake...
 
  #74  
Old 11-01-2016, 07:47 PM
squawSkiBum's Avatar
squawSkiBum
squawSkiBum is offline
Moderator
Join Date: May 2012
Location: San Francisco Bay Area
Posts: 1,736
Received 302 Likes on 223 Posts
^ great information. For reference, here is a picture I found at Detroit Tuned


 
  #75  
Old 11-02-2016, 07:08 AM
Dr. Spade's Avatar
Dr. Spade
Dr. Spade is offline
4th Gear
iTrader: (1)
Join Date: Oct 2011
Posts: 556
Likes: 0
Received 9 Likes on 9 Posts
http://www.ebay.com/itm/272171331448?item=272171331448&viewitem=&vxp=mtr
This is what I've found as a possible replacement but I've just messaged the seller to see what the exact measurements are.

I may have to get a regular 2" to 3" coupler just as a bandaid for now. And I'll have to figure out what to do re: intake (MAF?) sensor

Getting P2B64 code right now for Intake Manifold Leak
 


Quick Reply: Drivetrain JCW Turbo Swap



All times are GMT -7. The time now is 10:01 PM.