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by raq1025
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Thread: Clubman CAI
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  #1  
Old 08-29-2009, 05:45 AM
jbewley's Avatar
jbewley jbewley is offline
5th Gear
 
Join Date: Oct 2008
Location: Emmitsburg, MD
Posts: 697
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Quote:
Originally Posted by ron-s mini View Post
After reading all the post I decided to take the plunge and try my hand at a CAI for my Clubman.

Thanks to all who have posted on this subject especially OXYBLUECOOP.

I decided to go to the front of the car with the inlet as that is where I found the coolest temps in the engine compartment (thought about a lot of other spots such as the fender wells but was concerned about air quality).

I can experiment in the future with the inlet location as the bend out of the filter could easily be turned down to get to locations similar to OXYBLUECOOP's.

I went with the K&N Apollo, it was designed in Europe for small engine applications -- Good flow qualities and it is enclosed (insulated from heat).

I made a aluminum mounting tray that uses the original grommets from the OEM air box and the valve cover mounting bolt. I wanted the unit to be secure and not "bounce" around as the MAF was designed to be bolted on, not clamped. The mounting tray is insulated with Cool-It (Thermo Tec)

All hose is 3" (except at MAF & Manifold inlet) smooth bore hose

Top View


PS View

Close-Up View

Front View

Inlet at Grille-Orig Opening enlarged for 3" Hose

Top View of Mounting Tray 1/8" Aluminum w/ original groummet mounts

Bottom of Mounting Tray Cool-It Insulation

Inlet Hose (3" x 2.25" 45bend and 3" x 2.25" 90bend
w/stainless coupler inside (it is not going to collapse!)
Very nice work indeed.

Jim
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